Wire Coiler Machine

The South Fence Machinery Wire Coiler machines have been developed from the company’s extensive experience of more than 85 years in the manufacture of wire fence products and wire fence manufacturing machinery.

This machine was originally designed for the Australian and New Zealand wire market to minimise the need of carrying heavy coils when running wire. Wire spools has been used for a variety of application including fences, vineyards, and manufacturing.

Learn more about the product and machine below, contact our team for quotes and further information.

  • The wire’s gauge and tensile can be varied to suit the desired application.

  • Large coils up to 60kg’s can be manufactured with custom weights available on request.

  • The coil has a consistent diameter, cast and layering, guaranteeing highspeed wire pay-off for the installer.

  • Coils are wound in a clockwise direction, optimised for all standard wire payoff units.

Our Wire Coiler machines support all the features and functionality expected on any modern manufacturing machine:

  • The Human Machine Interface (HMI) screen facilitates easy setting and adjustment of the machine during operation as well as displaying real time manufacturing information and machine status.

  • The machine lays the wire in a horizontal plane using the latest Coil Density Management (CDM) control, this helps to minimise coil stack height up to 25% compared with current coiling methods.

  • A dual coil collection system allows the operator to tie off one coil while the machine produces the next.

  • The pneumatic crane system aids in easy removal of the finished coil from the machine to minimise stress and strain on the operator.

  • An automated pneumatic cutter is utilised to cut the coil free, ensuring a safe and accurate cut every time.

  • The pay off accumulator adjusts the speed of the wire to maintain a stable feed rate, reducing the risk of costly "birds nest" wire tangles.

 

All machines are backed by South Fence Machinery’s comprehensive warranty and after sales support to ensure your peace of mind.

The Wire Coiling machine has a full complement of safety systems to ensure your operator's safety. A full and comprehensive risk assessment is conducted on all South Fence machines in line with international safety regulations and CE compliancy. 

Machine Safety Features:

  • Monitored Light Curtains between the tie-off and coiling area

  • Monitored RFID Interlock switches on all doors

  • Solenoid locking interlocks to prevent opening during high speed operation

  • Siemens safety PLC to monitor all safety related control features

  • 2mm punch panel guard system finished in a durable powder coat

  • Festo pneumatic safety valves and regulators

  • Comprehensive machine warning signage

  • HMI operator fault banner system

  • Safe speed monitoring for all axes for machine set-up and fault finding

 

Compliance Standards:

ISO 12100:2010

General Principles for Design – Risk assessment and reduction

ISO 13857:2008

Safety Distance to prevent hazard zones being reached by upper and lower limbs

ISO 13855:2010

Positioning of safeguards with respect to the approach speed of parts of the human body

ISO 13850:2015

Emergency stop function – Principles of Design

ISO 13849-1:2015

Safety-related parts of control systems – General principles for design

ISO 13849-2:2012

Safety-related parts of control systems - Validation

EN 60204-1:2006 + A1:2009

Electrical equipment of machines – General requirements

EN 62061:2015

Safety of machinery - Functional safety of electrical, electronic and programmable electronic control systems

AS 4024.1-2014

Safety of Machinery

AS 1657-2013

Fixed platforms, walkways, stairways and ladders – Design, construction and installation

AS 1554.3:2014

Structural steel welding – Welding of reinforcing steel

  RCM-1
Wire Size Range 2.00mm to 4.00mm (0.079” to 0.157”)
Wire Tensile Range

Up to 525 N/mm2  for 3.15 to 4.00mmØ

Up to 1390 N/mm2  for 2.50 to 2.80mmØ 
Coil Dimensions

Maximum Outside Diameter: 800mm (adjustable)*

Minimum Inside Diameter: 460mm (adjustable)*
Max Coil Weight 60kg*
Production Speed Up to 375 metres per minute
Safety Equipment Utilised Fixed Guards
CAT4 RFID Monitored Guards
CAT4 Light Curtains
CAT2 Solenoid Interlocks
Coil Density Management (CDM) Standard on all machines and available as a retrofit
Floor Space Required 5.5m x 3m (18ft x 10ft)

* Variation to the specifications are available on request.

All weights and measures are approximate.

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